Gyrobot-8inch FAB Automated Unmanned Factory Intelligent Handling Project

A leading global semiconductor packaging and testing company imported 11 Gyrobot to replace manual labor, reducing the number of workers per shift from 66 to 6, with only product inspection personnel remaining. Monthly production capacity was increased from 45K to 75K, and equipment utilization increased by 25%. The improved manufacturing process also led to increased quality of products and helped the customer to establish the world's first 5G millimeter-wave smart unmanned factory.

Project Innovation

●One-stop service: Provides complete unmanned factory solutions for semiconductor industry, including intelligent transportation, intelligent warehousing systems, and equipment automation retrofitting.

●System maturity: Self-developed software and hardware, with proprietary integration of RTD (Real Time Dispatch) and MCS (including TSC, StockerC, ErackC, and other AMHS modules), EAP (Equipment Automation System), and RCM (Remote Control System).

● High flexibility: The industry's only high-precision omni-directional wheelbase allows robots to maneuver smoothly in narrow aisles.

● Flexible scheduling: Gyrobot groups, under the control of AI, can enable other robots to replace those with exceptions or issues.

● Strong compatibility: Jie Luo robots can collaborate and interface with OHT cranes, electronic shelves, wafer fabs, and other equipment groups.

● High safety factor: The industry's only "zero collision, zero drop, zero accidents" semiconductor composite robot. Equipped with a comprehensive sensing system with no blind spots (360°). Safety is paramount, ensuring the safety of personnel, products, and equipment.

● Leading communication technology: Next-generation 5G mobile communication/Wi-Fi integrated robots.

● Intelligent warehousing system: The Stocker (wafer fab) is capable of interfacing with a wider range of AMHS (Automated Material Handling Systems) and AMR (Autonomous Mobile Robots), and it can accommodate different types of carriers.

Influence

● Collaborating to build the world's first 5G millimeter-wave intelligent unmanned factory.

● The industry's only semiconductor compound robot with "zero collision, zero dropping, zero accidents".

● The successful implementation of the industry's unique solution for automatic opening of 8-inch wafer boxes.

● Reducing the number of operators per shift from 66 to 6 people (retaining only manual product sampling operations).

● Increasing monthly production capacity from 45K to 75K.

● Improving equipment utilization rate by 25%, significantly reducing product process errors and increasing product yield.